Brian A. Seklecki <bseklecki@mypcclub.com> - PC Club (PAPT) 03/14/05 (draft)
Cable ties seem to have become the ubiquitous solution to managing all types of cables (power, data, multimedia). However, with all but the most basic system configurations, better alternatives exist.
Item 1: The “Purse Lock(r)” Tie
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Manufacturer |
Zio Tek (http://www.ziotek.com) |
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Retailer |
CyberGuys (http://www.cyberguys.com) |
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Retail Unit Cost* |
$0.05 (50 pack = $2.56) |
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Notes: |
3 sizes available 1/4in.; 1/2in.; 3/4in. |
Item 2: Flat Ribbon Cable Clamp
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Manufacturer |
Zio Tek (http://www.ziotek.com) |
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Retailer |
CyberGuys (http://www.cyberguys.com) |
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Retail Unit Cost* |
$0.64 (5 pack = $3.20) |
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Notes: |
This model features an adhesive back. |
Item 3: Velcro Loops
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Manufacturer |
Velcro Industries B.V. / 3M |
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Retailer |
Fastenation (http://www.fastenation.com) |
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Retail Unit Cost* |
Uncut: $0.03/inch |
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Notes: |
Velco(r) Cable Management Solutions come in two formats: 3/4" * 5 yard un-cut rolls and rolls of 3/4" * 8" pre-cut straps with a loop hook, 45 count/roll. 3/4 * 12" sizes are also available. Many colors are available. |
Item 4: Cable Tie Mount
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Manufacturer |
Ideal Industries, Inc. (http://www.idealindustries.com/) |
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Retailer |
Lowes Hardware (http://www.lowes.com) |
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Retail Unit Cost* |
$0.62 (5 pack = $3.21) |
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Notes: |
3/4"x3/4" and 1"x1" sizes available |
Item 5: Adhesive Back Purse Lock
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Manufacturer |
Woods Industries, Inc (http://www.woods.com/) |
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Retailer |
Summit Source (http://www.summitsource.com/) |
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Retail Unit Cost* |
$0.10 (10 pack = $0.95) |
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Notes: |
ITW Fastex (http://www.plastic-fastener.com) has significantly better wholesale pricing (10,000 for $40, etc.) |
Ex. 1 : Cable Tie Mounts (CPU / Rear Fan / P4 Connector)
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This is an especially good example because it illustrates how you can add a control point where one did previously not exist. An even better example would be a large retail P4 LGA775 Fan which is more prone to catch a cable because of it's excessive size and lack of an a self-contained fan grill. |
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Ex. 1 (part 2): Zalhman Fan
Ex. 2: Adhesive Purse Locks for Front Panel Connector Wiring
BEFORE:
AFTER:
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The ideal use for the adhesive-back purse lock is to contain front-panel cables (audio, USB, sound), which are often of different lengths. This is especially important with MATX form-factor motherboards where space is a commodity. However, if a MATX board is mounted in an ATX case, there is often excess cable. |
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Ex. 3: ATA/EIDE Ribbon Cables w/ Clamps
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Before: With the advent of SATA and the death of the floppy drive, the era of the ribbon cable is nearing. However, until optical drives adopt it as the bus of choice, round cables should be used, but if flat cables are to be used by default, we should avoid using a cable ties. Many times, when adding an optical drive to RTGs, techs using wire cutters to cut cable ties, which are applied too tightly, ruin the cables. A better option would be re-sealable clamps which incur less stress on the ribbon. The ones depicted here have adhesive backs so that they can be affixed. |
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After: Separate or Combined --- Plus images of other common sized clamps not ordered / featured here. |
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Ex 4: SATA Cables w/ Purse Locks
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This is an excellent example use of a smaller purse-lock. SATA cables are sensitive to extreme bend angles. Cable ties aren't an option, and leaving the cable in a bundle in a knot doesn't present a professional appearance either.
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Ex. 5: Power 1 -- W/ large (3/4") Purse Lock
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When the X-Connect system is out of the budget, larger size purse-lock's are the perfect solution for containing excess power supply connections. Even when no excess is in question, there is almost always a large bundle at the power-supply egress point. |
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Ex. 5: Power 2 -- W/ Velcro Loop
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Velcro provides a very clean and professional appearance when purse-locks and cable ties are not applicable. |
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Average
Cost Examples:
| Item |
Unit |
Cost |
|---|---|---|
| Uncut Velcro |
5" |
$0.15 |
| Purse Locks |
5qty |
$0.25 |
| Adhesive Back P.L. |
2 |
$0.20 |
| Ribbon Clamp |
1 |
$0.64 |
| Total Cost: |
$1.24 |
Example 2: Custom Build
| Item |
Unit |
Cost |
|---|---|---|
| Velcro 8" Loops |
2 |
$0.50 |
| Purse Locks |
5qty |
$0.25 |
| Adhesive Back P.L. |
2 |
$0.20 |
| Ribbon Clamp |
1 |
$0.64 |
| Cable Tie Mount |
1 |
$0.62 |
| Total: |
$2.21 |
Conclusion
Advantages to cable-tie
alternatives:
Re-usability / Resealable (and thus reduced or nominal cost difference)
Ease of administration / maintenance (easier to trace, easier to inspect)
Less likelihood of damage during repairs / upgrades
More professional appearance (value-add when showing a customer a system)
Abstraction point between other vendors / manufacturers.
Total R&D Costs:
| Invoice |
Price |
|---|---|
| Lowes |
$6.68 |
| FasteNation |
$58.50 |
| CyberGuys/E-Af. |
$16.39 |
| SummitSource |
$15.45 |
| GrayBar |
$25.15 |
| Total: |
$122.17 |