Cable Management Solutions

Notes on Alternatives to Excessive Factory RTG/Cable Tie Usages

Brian A. Seklecki <bseklecki@mypcclub.com> - PC Club (PAPT) 03/14/05 (draft)

Cable ties seem to have become the ubiquitous solution to managing all types of cables (power, data, multimedia). However, with all but the most basic system configurations, better alternatives exist.



Item 1: The “Purse Lock(r)” Tie

Purse Lock Thumb
(click to enlarge)

Manufacturer

Zio Tek (http://www.ziotek.com)

Retailer

CyberGuys (http://www.cyberguys.com)

Retail Unit Cost*

$0.05 (50 pack = $2.56)

Notes:

3 sizes available 1/4in.; 1/2in.; 3/4in.



Item 2: Flat Ribbon Cable Clamp

intro clamp
(click to enlarge)

Manufacturer

Zio Tek (http://www.ziotek.com)

Retailer

CyberGuys (http://www.cyberguys.com)

Retail Unit Cost*

$0.64 (5 pack = $3.20)

Notes:

This model features an adhesive back.
Many cases lack a surface to which the
adhesive back can be affixed.
A varient w/o adhesive exists, too.



Item 3: Velcro Loops

thumb velcro
(click to enlarge)

Manufacturer

Velcro Industries B.V. / 3M

Retailer

Fastenation (http://www.fastenation.com)

Retail Unit Cost*

Uncut: $0.03/inch
Loops: $0.25/8" Loop

Notes:

Velco(r) Cable Management Solutions come in two formats: 3/4" * 5 yard un-cut rolls and rolls of 3/4" * 8" pre-cut straps with a loop hook, 45 count/roll. 3/4 * 12" sizes are also available.  Many colors are available.


Item 4: Cable Tie Mount

CT1 CT2
(click to enlarge)

Manufacturer

Ideal Industries, Inc. (http://www.idealindustries.com/)

Retailer

Lowes Hardware (http://www.lowes.com)

Retail Unit Cost*

$0.62 (5 pack = $3.21)

Notes:

3/4"x3/4" and 1"x1" sizes available




Item 5: Adhesive Back Purse Lock

AD
(click to enlarge)

Manufacturer

Woods Industries, Inc (http://www.woods.com/)

Retailer

Summit Source (http://www.summitsource.com/)

Retail Unit Cost*

$0.10 (10 pack = $0.95)

Notes:

ITW Fastex (http://www.plastic-fastener.com) has significantly better wholesale pricing  (10,000 for $40, etc.)





Comparison Examples

Ex. 1 : Cable Tie Mounts (CPU / Rear Fan / P4 Connector)

ex1

ex1_2

This is an especially good example because it illustrates how you can add a control point where one did previously not exist.  An even better example would be a large retail P4 LGA775 Fan which is more prone to catch a cable because of it's excessive size and lack of an a self-contained fan grill.

Ex. 1 (part 2): Zalhman Fan

13

ex14

ex15




Ex. 2: Adhesive Purse Locks for Front Panel Connector Wiring

BEFORE:

ex2

ex25

26

AFTER:

ex2_4

ex2

ex2_3

The ideal use for the adhesive-back purse lock is to contain front-panel cables (audio, USB, sound), which are often of different lengths.  This is especially important with MATX form-factor motherboards where space is a commodity.  However, if a MATX board is mounted in an ATX case, there is often excess cable.






Ex. 3:  ATA/EIDE Ribbon Cables w/ Clamps

Before:  With the advent of SATA and the death of the floppy drive, the era of the ribbon cable is nearing.  However, until optical drives adopt it as the bus of choice, round cables should be used, but if flat cables are to be used by default, we should avoid using a cable ties.  Many times, when adding an optical drive to RTGs, techs using wire cutters to cut cable ties, which are applied too tightly, ruin the cables.  A better option  would be re-sealable clamps which incur less stress on the ribbon.  The ones depicted here have adhesive backs so that they can be affixed.

ex31

ex32

ex33

After:  Separate or Combined --- Plus images of other common sized clamps not ordered / featured here.

ex3_4

ex3_5

none


Ex 4: SATA Cables w/ Purse Locks

ex4_1

ex4_2

ex43

This is an excellent example use of a smaller purse-lock.  SATA cables are sensitive to extreme bend angles.  Cable ties aren't an option, and leaving the cable in a bundle in a knot doesn't present a professional appearance either.



Ex. 5:  Power 1 -- W/ large (3/4") Purse Lock

ex61

ex62

When the X-Connect system is out of the budget, larger size purse-lock's are the perfect solution for containing excess power supply connections.  Even when no excess is in question, there is almost always a large bundle at the power-supply egress point. 


Ex. 5:  Power 2 -- W/ Velcro Loop

ex53

Velcro provides a very clean and professional appearance when purse-locks and cable ties are not applicable.

ba1
ba2



Average Cost Examples:

Example 1: Sparx RTG
Item
Unit
Cost
Uncut Velcro
5"
$0.15
Purse Locks
5qty
$0.25
Adhesive Back P.L.
2
$0.20
Ribbon Clamp
1
$0.64
Total Cost:

$1.24


Example 2: Custom Build

Item
Unit
Cost
Velcro 8" Loops
2
$0.50
Purse Locks
5qty
$0.25
Adhesive Back P.L.
2
$0.20
Ribbon Clamp
1
$0.64
Cable Tie Mount
1
$0.62
Total:

$2.21


Conclusion

Advantages to cable-tie alternatives:



Total R&D Costs:

Invoice
Price
Lowes
$6.68
FasteNation
$58.50
CyberGuys/E-Af.
$16.39
SummitSource
$15.45
GrayBar
$25.15
Total:
$122.17